Nitrogen gas has no toxic properties at atmospheric
pressure, other than the possible hazard of suffocation due to the
displacement of air. The only caution required is in handling liquid
Nitrogen due to its extremely low temperature. Nitrogen gas makes up a major
portion of the atmosphere, about 80% by volume with the other 20% being
mostly Oxygen. Liquid Nitrogen is obtained by chilling air until it becomes
a liquid and then removing the remaining gas which is mostly Oxygen. It is a
colorless, odorless, flavorless, nontoxic, and almost totally inert gas and
is colorless as a liquid. Nitrogen does not burn, and supports neither
combustion or respiration.
Read all instructions carefully. Also, read and
understand the instructions supplied by the Dewar manufacturer or any of the
equipment manufacturers mentioned herein. Contact with liquid nitrogen or
any cold gas may cause serious freezing (frostbite) injury. Do not touch
liquid or cold metal surfaces with the bare skin. Although, the air around
us is roughly 80% Nitrogen and 20% Oxygen, an excess of Nitrogen can replace
all the air in a closed area and cause suffocation without warning. Use this
apparatus only in a well ventilated area.
The method of cold operation explained here is the same
method used successfully by MC Systems in the minus 55 Degrees C operation
of wafer chucks and surface mount device handler systems. These systems
exhibited temperature control stability of plus or minus 0.3 Degrees
Centigrade at a control point of minus 55 Degrees Centigrade.
To operate in the Cold Mode, the Series 2000 Surface
Mount Component Handlers or Model 8830 Environmental Chuck Systems(-55C to
155C) require that the user furnish a continuing source of chilled dry air
or Nitrogen at a 4 to 5 liter per minute flow . This is usually Nitrogen Gas
because of the dryness required if one uses air. This App Note will assume
the use of Liquid Nitrogen and Nitrogen Gas. MC Systems Drawing 200090 shows
in block diagram a practical method of tying everything together, however,
there are several alternatives to this scheme. We chose LN2 and N2 for
several reasons, availability, moisture free, environment friendly, minus 55
Degrees Centigrade easily attainable. Etc. As a transfer medium, you must
use either dry air or Nitrogen Gas. To chill either dry air or N2 gas, one
could use ice, dry ice, mechanical refrigeration, commercial liquid
chillers, or any method capable of chilling a sufficient flow of either N2
or dry air to a temperature slightly below the desired control point.
Liquid Nitrogen
Dewar Part Number LD35 is manufactured by Taylor Wharton of Indianapolis, IN.
Taylor Wharton manufactures Dewars in several different sizes ranging from 4
liters to 50 liters. There is a liquid withdrawal device Part Number LWD
installed on the LD35. The LWD is usually used either to withdraw LN2 from
the Dewar or it may be used to refill the Dewar. In our system, the chilled
gas (not liquid) is taken from the vent to the device handler or wafer chuck
and is used to chill the DUT. The input to the Dewar is connected to the 5
to 8 PSI source of dry air or nitrogen gas. The Model LWD Liquid Withdrawal
Device has a primary relief valve set at 10 PSI and a secondary relief valve
set at 15 PSI. The N2 will then bubble up through the Liquid Nitrogen become
a very cold gas and escape out of the vent into the handler thereby chilling
the rail or chuck. The Temperature Control then heats the rail or chuck and
controls at the desired temperature.
Obviously, any LN2 container with a stem for withdrawal
might be used. A word of caution, not all LN2 containers are equipped with a
stem and remember, DO NOT use the liquid withdrawal stem to supply N2 to the
handler, USE THE GAS VENT to supply N2 to the handler.